INVESTIGATIONS ON COATING OF DIES FOR ADVANCED SQUEEZE CASTING PROCESS

Materials on Dies for Pressure Die Casting

In the contribution the stress of die materials of thermal fatigue is defi ned and material life is derived theoretically and compared with the measured values. The important properties of the die materials as thermal conductivity, coeffi cient of thermal expansivity, modulus of elasticity and mechanical properties are described. Binding to it single die materials as carbon steels and chrome-tu...

The development of surface engineered coating systems for aluminum pressure die casting dies: towards a ‘smart’ die coating

Modeling of Suspension Flows in Coating Dies

Coating of dispersions or suspensions of particles in a fluid is very common in the manufacturing of functional materials. Commonly, a uniform distribution of the suspended phase is required, but, in practice, agglomerates of the suspended particles appear in the final product. It has been shown experimentally that agglomeration takes place as the dispersion flows inside the coating die, before...

The densification mechanism of squeeze casting

The solidification process during squeeze casting is analyzed based on the classical solidification and plastic deformation theory. The linear relationship between punch velocity and the solidification rate is established if the density change of molten meals is neglected. To obtain defect-free castings, the punch velocity should be larger than the solidification rate. The densification mechani...

A feasibility study of the partial squeeze and vacuum die casting process

A feasibility study of the partial squeeze and vacuum die casting process was performed to make defect-free casting products with excellent mechanical properties. The trial die casting process in this study was industrially implemented for producing a reaction shaft support made of a hyper eutectic Al±15%Si alloy. To combine the squeezing and vacuum effect, the plunger injection system was desi...